Caramel puff corn is a delicious recipe that’s sweet, salty, and crunchy all at once! Made with puff corn, dark brown sugar, and butter. It’s boiled and then baked into a crunchy snack that will be requested all the time. Gluten-free.
Our version of puff corn is a kid (and adult) approved snack that is extremely easy to make and requires under 10 ingredients. Plus, you can serve these popcorn puffs without the fear of hulls or unpopped kernels.
For more sweet and salty snacks, check out our recipes for Saltine Toffee, Pretzel Christmas Treats and Pumpkin Spice Popcorn. You will be glad you did!

Puff Corn
Let today be the day you learn how to make caramel corn with puff corn! It is a simple yet addicting treat that is perfect for the home or to gift to co-workers, teachers or friends around the holidays.
The crunch on the outside paired with the fluffy inside is what makes this snack so unbelievably delicious. You can choose to serve as is or pick any of our variations below.
If on the search for more quick and easy snacks that are great for holiday gifts, we have you covered with our Christmas Oreos, Old Fashioned Fudge, No Bake Peanut Butter Balls and Gluten Free Gingerbread Cookies.
Now, let’s get started. Gather the equipment and ingredients then follow the written instructions or printable recipe card. Enjoy!

Equipment
Ingredients
- 9 ounce bag puff corn ✅
- 1 1/2 cups dark brown sugar can use light brown sugar
- 2 sticks butter
- 1/2 cup Karo syrup
- 1 teaspoon salt
- 1 tablespoon vanilla extract ✅
- 1 teaspoon baking soda ✅
Gluten-Free Guide: If you’re new to eating gluten-free we understand it’s overwhelming trying to figure out which foods may contain gluten and which ones don’t. All of our gluten-free recipes marked with this symbol ✅ represent foods that need to be checked for gluten.


How To Make
Preheat the oven to 225°F
Prep the puff corn
Place the puff corn in a large roasting pan. Set aside.
Boil the sauce
In a large stockpot add the brown sugar, butter, karo syrup, and salt. Bring it to a boil.
Once the mixture is boiling set a timer for 5 minutes. Stir the mixture constantly until the timer goes off.
Carefully stir in the vanilla and baking soda. The mixture will puff up.


Pour the sauce onto the puff corn
Carefully pour the sauce onto the puff corn. Mix well using a spatula.

Bake
Bake in 15-minute increments for 45 minutes to 1 hour, stirring every 15 minutes.

Pour onto parchment paper
Pour the cooked puff corn onto parchment paper in a single layer.
Break the puff corn apart as soon as it slightly cools. Leave the puff corn until it’s completely cool.

Variations
Make this the best caramel corn recipe by adding any of these ideas to the mix!
- Sprinkle with cinnamon, nutmeg, allspice, or pumpkin pie spice
- Swap the vanilla extract with 1/2 Tablespoon of almond extract
- Toss with mini chocolate chips, M&Ms or butterscotch chips after cooled
- Toss with pecans, peanuts or walnuts after cooled
- Sprinkle with sea salt once removed from the oven
- Drizzle with melted semi-sweet chocolate, dark chocolate or peanut butter while cooling
- Sprinkle with festival sprinkles while cooling
- Toss with a cinnamon and sugar mixture while cooling

Frequently Asked Questions
This puff corn can be stored for up to 2 weeks at room temperature. Take into consideration of any additional ingredients added as these may alter the shelf life of the recipe.
Gift by placing a scoop or two of puff corn into a plastic bag tied with a bow, in a mason jar with a lid or in a festive cardboard box with a closed top. Use our printable labels to indicate the name, ingredients and use by date.
Yes, the cheddar puff corn would work. However, we can’t speak to the final flavor as we use buttered puffcorn but would love to hear how you like it!

Kids In The Kitchen
Cooking tips and suggestions for kids making this recipe.
- The oven is preheated to a lower temperature to allow the puff corn to caramelize without burning over a period of time.
- A large oven safe baking dish would work in place of a roasting pan. You can also use a sheet pan; however, it makes it more difficult to stir.
- It is a great idea to wear oven mitts when pouring the hot caramel onto the puff corn.
- Break the puff corn apart with a spatula as it cools to prevent it from cooling into a block.
More Gluten Free Snacks
- Homemade Microwave Popcorn
- Biscuit Pretzel Bites
- Travel Snack Ideas
- 50 Summer Snacks For Kids
- Gluten Free Zucchini Muffins
- Homemade Protein Bars
- Camping Banana Boats
- Paleo & Gluten-Free Superfood Trail Mix
- Gluten-Free Granola Bars
- Gluten Free Rice Krispy Treats
CKC Features both Gluten-Free Guidance and Kids Cooking Instructions: If you’re new to eating gluten-free we understand it’s overwhelming trying to figure out which foods may contain gluten and which ones don’t. All of our gluten-free recipes marked with this symbol ✅ represent foods that need to be checked for gluten or cross-contamination.
The ⭐️ symbol in the recipe below denotes the steps in which kid cooks may need a helper (depending on age). If there is no ⭐️ symbol, that step (or recipe) doesn’t require a helper.
Caramel Puff Corn
Equipment
- timer
Ingredients
- 9 ounce bag puff corn ✅
- 1 1/2 cups dark brown sugar can use light brown sugar
- 2 sticks butter
- 1/2 cup Karo syrup
- 1 teaspoon salt
- 1 tablespoon vanilla extract ✅
- 1 teaspoon baking soda ✅
Instructions
- Preheat the oven. Preheat the oven to 225°F
- Prep the puff corn. Place the puff corn in a large roasting pan. Set aside.9 ounce bag puff corn
- ⭐️ Boil the sauce. In a large stockpot add the brown sugar, butter, karo syrup, and salt. Bring it to a boil. Once the mixture is boiling set a timer for 5 minutes. Stir the mixture constantly until the timer goes off. Carefully stir in the vanilla and baking soda. The mixture will puff up.1 1/2 cups dark brown sugar, 2 sticks butter, 1/2 cup Karo syrup, 1 teaspoon salt, 1 tablespoon vanilla extract, 1 teaspoon baking soda
- ⭐️ Pour the sauce onto the puff corn. Carefully pour the sauce onto the puff corn. Mix well using a spatula.
- ⭐️ Bake. Bake in 15-minute increments for 45 minutes to 1 hour, stirring every 15 minutes.
- ⭐️ Pour onto parchement paper. Pour the cooked puff corn onto parchment paper in a single layer. Break the puff corn apart as soon as it slightly cools. Leave the puff corn until it's completely cool.
Notes
Variations
- Sprinkle with cinnamon, nutmeg, allspice, or pumpkin pie spice
- Swap the vanilla extract with 1/2 Tablespoon of almond extract
- Toss with mini chocolate chips, M&Ms or butterscotch chips after cooled
- Toss with pecans, peanuts or walnuts after cooled
- Sprinkle with sea salt once removed from the oven
- Drizzle with melted semi-sweet chocolate, dark chocolate or peanut butter while cooling
- Sprinkle with festival sprinkles while cooling
- Toss with a cinnamon and sugar mixture while cooling
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Then follow us on social media and tag #createkidsclub if you make the recipe. We love seeing what you come up with!
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